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To allow straight-line stability and relaxed
cruising their mountings must be tilted at a particular
angle (castor). These three angles constitute the vehicle
geometry.
What can go wrong?
Even in normal use, the alignment (of the front wheels
in particular) can be put out of parallel by impact (striking
kerbs, bumps, holes and stones) or by wear on tyres or
parts of the steering system, such as ball-joints.
Even if the misalignment is so slight that it cannot be
detected by the naked eye, it causes many negative
effects. Whether the wheels are pointing inwards or
outwards, even by as little as a quarter of a degree,
they are heading in different directions, causing the
tread to scrub and wear both very rapidly and unevenly,
increasing rolling resistance to the detriment of both
performance and fuel consumption, and as each wheel
fights for supremacy the steering will tend to wander
or pull to one side. This is sufficiently common that all
vehicles have adjustable rods in their steering system, to
allow alignment to be corrected quickly and easily. While
changing the alignment is simple, adjusting it to exactly
the right position requires sophisticated equipment and
skilled technicians.
What about camber
and castor?
These settings are less
fragile, but impacts
severe enough to “bend” steering,
suspension or axle
components, or
extreme wear or partial
failure of these components, can put camber and castor
geometry out of true.
Incorrect camber angles cause severe steering pull and
uneven tyre wear; they can affect both straight-line
and cornering stability. The effect of castor angles is to
ensure the vehicle naturally goes and stays straight,
especially at high speeds, unless it is being deliberately
steered. If these angles are incorrect, natural stability is
lost and the vehicle tends to wander off-line, making
driving more difficult and stressful.
Some vehicles have a ready “minor” adjustment for
camber and castor; others can be rectified by addition
of shims. Some vehicles cannot be adjusted and require an engineering workshop and possible replacement
of major components to remedy the problem.
In all these cases, the first step is to be able to diagnose
and precisely measure the degree of error.
What is wheel balance?
At a cruising speed of 100 kph, your car wheels rotate 15 times
per second! At this spin-speed, even the slightest anomaly
in shape or weight (balance) will cause them to vibrate.
The imbalance may be so slight that it is undetectable
to the driver, especially on a poor road surface: or it
can be so severe that, within certain speed bands,
it causes the steering wheel to shake quite violently.
Why is balance important?
Whether the imbalance is slight or severe, vibration causes
discomfort to the driver, increases tyre wear, reduces
handling integrity, adds rolling resistance and thus
increases fuel consumption, and over time can damage
other mechanical components and the bodywork.
Vibration means that as the tyre wheel assembly is going
round and round, it is also shaking very slightly from side
to side - 500 times every kilometer, many millions of
times in the life of the tyre. This not only scrubs the tread
causing much faster wear, but also transmits millions of
tiny hammer blows to the wheel bearings, ball joints,
steering mechanism, bushes, mountings...and shakes
every weld and nut and bolt and seal in the vehicle,
causing rattles and ageing.
How is balance corrected?
Special equipment is used to establish the exact location
and degree of weight variations in the wheel-tyre
assembly, and small off-set weights are attached to the
wheel rim to correct the errors. The process takes just a
few minutes per wheel.
The exact size and position of the weights is crucial. For
perfect balance, accuracy to within one gram and one
milimetre is necessary. Conventional wheel-balancing
equipment is accurate enough to remedy severe
vibration, but only more sophisticated computerized
systems - operated by skilled technician - can get it
absolutely right and prevent not only the vibrations you
can feel, but also those you can’t. |
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